Corrosion under insulation (CUI) is one of the most prevalent issues in the process industry. It poses a significant threat to productivity, revenue stream, and most importantly the safety of those on the job site. Roughly 60% of pipe leaks in refinery and plant piping are linked directly to CUI, meaning that finding a detection solution is paramount to your business’ success.

There’s no one environment that guarantees a specific corrosion rate, however, there are conditions that may lead to a higher incidence of CUI. These include:

· Hot or humid environments

· Climates with high precipitation

· Marine environments

· Atmospheres that are conducive to sweating, or contain chlorides and sulphides

A key part of avoiding corrosion is diligent inspection. While visual assessment is possible in some cases, it is by far the most expensive and time-consuming as it involves the removal and replacement of insulation. Therefore, finding suitable non-destructive testing methods is extremely beneficial. The Russell Bracelet Probe, for example, can detect corrosion at speeds of up to 5 feet/minute through insulation, fireproofing, and aluminium and stainless-steel jackets.

Once corrosion has been detected, you will be able to repair pipes, tanks, and vessels before significant damage occurs. As a result, you save time, money, and ensure the longevity of your equipment. Contact Russell Technologies India today and let us put together an inspection plan that suits your needs.